High-Speed Intelligent Steel Ball Cold Heading Machine: Revolutionizing Bearing Manufacturing
The high-speed intelligent steel ball cold former is an advanced industrial equipment specifically engineered for precision manufacturing of bearing-grade steel balls. As a core component in modern bearing production lines, this robust machine combines cutting-edge automation with high-velocity operation to mass-produce perfectly spherical components that meet strict international quality standards (ISO 3290, ABMA, and DIN specifications).
Our high-speed intelligent steel ball cold former excels with its superior speed and high-output capabilities, achieving rapid production cycles while maintaining exceptional efficiency. Designed for user-friendly operation, it features simplified setup and quick-adjustment mechanisms to optimize production workflows. Advanced digital controls enable precise parameter adjustments, significantly reducing labor requirements and operational costs. Even during extended, high-volume runs, the equipment consistently produces bearing steel balls with uniform dimensional tolerances. Fully automated operation ensures unmatched reliability, functioning seamlessly without operator intervention. Integrated fault detection systems automatically trigger alarms and initiate immediate shutdowns in case of abnormalities, safeguarding both product quality and equipment integrity. In addition, It adopts a fully enclosed design with functions such as oil splash prevention, easy smoke and dust handling, noise reduction, and environmental protection.
Specification
| PROLU | High-speed intelligent steel ball cold former | ||||||
| Item | Model | Steel ball diameter (mm) |
RPM (pcs/min) |
Motor power (KW) |
Oil pump power (KW) |
Machine size (M) |
Machine weight (KG) |
| 1 | Z32G-51 | 3-5 | 700 | 5.5 | 1.1 | 3×1.5×1.7 | 5300 |
| 2 | Z32G-81 | 5-8 | 600 | 11 | 1.1 | 3×1.5×1.7 | 5600 |
| 3 | Z32G-111 | 7-11 | 430 | 22 | 1.1 | 4.5×2.2×2.2 | 16000 |
| 4 | Z32G-141 | 7.5-14 | 350 | 30 | 1.1 | 4.5×2.2×2.2 | 16000 |
At present, the high-speed intelligent steel ball cold heading machines produced by our company mainly include the above four models: Z32G-51, Z32G-81, Z32G-111, Z32G-141. They can be used to produce steel balls with diameters of 3mm-14mm. These specifications of steel balls can be used in the following fields:
● Bearing Manufacturing
■ Precision Bearings: Used in automotive wheel hubs, electric motors, and industrial machinery for smooth rotational motion.
■ Miniature Bearings: Applied in robotics, drones, and medical devices requiring compact, high-precision components.
● Automotive Systems
■ Transmission Systems: Serve as rolling elements in CV joints, gearboxes, and clutch assemblies.
■ Steering Mechanisms: Enhance precision in ball screws and steering column bearings.
● Industrial Equipment
■ Valves & Pumps: Ensure leak-proof sealing in hydraulic systems and fuel injection pumps.
■ Conveyor Systems: Reduce friction in rollers and guides for material handling.
● Consumer Products
■ Bicycles & Sports Gear: Integrated into pedals, gear shifts, and fishing reels.
■ Locks & Hardware: Provide smooth operation in high-security locks and sliding mechanisms.
● Medical Devices
■ Surgical Tools: Used in joint replacement implants and dental handpieces for precision movement.
■ Diagnostic Equipment: Enable accuracy in MRI scanners and lab instruments.
● Energy & Aerospace
■ Wind Turbines: Support blade pitch control systems.
■ Aircraft Components: Critical in landing gear mechanisms and flight control actuators.
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