Intelligent Cold Heading Machine

Integrating essential smart features into traditional cold heading machines - delivers tangible improvements in usability and productivity.

 

1. Automatic Fault Alarms & Shutdown

Built-in sensors detect anomalies (e.g., mold misalignment, low lubrication, or overload), triggering alarms and immediate stopping to prevent defective batches and equipment damage.

 

2. Flexible Speed Control

By adding a stepless speed changer, the speed of the equipment becomes adjustable to meet the production requirements of steel balls of different specifications, thereby ensuring the quality of the rough balls.

 

3. Remote Production Monitoring

View real-time data (output, speed, error logs) on PCs or mobile devices, allowing managers to oversee multiple machines off-site and optimize resource allocation.

 

4. Simplified Operation & Digital Adjustment

According to different specifications of ball-billet, the process parameters can be explored. Every time the specifications are changed, the memory number can be restored.

 

5. Production statistics

Automatically record the output of the equipment, which is convenient for supervision.

Our intelligent cold heading machine features a modular design, comprising a high-strength frame, main slider, precision transmission system, clutch mechanism, and automatic scrap separation device (which isolates production waste from lubricant via dedicated channels, minimizing oil contamination and maintaining cleanliness while reducing smoke emissions without requiring a conveyor). Key components include quick-release clamps, a four-roller wire feeding system, ejection die seats, closed-type cutting dies, and safety guards. Integrated systems encompass hydraulic power, a triple-filter lubrication circuit, auxiliary tooling, and a French-brand electrical control system. The compact and ergonomic layout ensures operational efficiency, stability, and eco-friendly performance.

Our intelligent cold heading machines are designed for precision steel ball manufacturing, the machine delivers consistent quality across various specifications. Its enclosed lubrication system effectively isolates contaminants, ensuring cleaner operation with reduced maintenance. User-friendly features like quick-die-change mechanisms and intuitive controls streamline workflows, making it ideal for diverse production needs in bearing, hardware, and automotive industries while balancing efficiency and environmental sustainability.