High Performance Cold Header

The high performance cold header represents a cutting-edge solution in steel ball manufacturing, specializing in the automated production of precision 5-8mm diameter metallic spheres through advanced cold forging technology. Engineered for industrial-grade performance, this intelligent system integrates smart operational controls with robust mechanical architecture to deliver unmatched productivity and dimensional consistency, catering to critical applications in automotive components, precision bearings, electronic hardware, and mechanical equipment.

1. Enhanced Production Capacity

Operates at a peak rate of 600 units per minute with programmable speed adjustments to optimize output for varied batch requirements.

2. Micron-Level Accuracy

Proprietary multi-stage forming technology guarantees spherical tolerances, ensuring compliance with ISO 3290 Grade 20 standards.

3. Intelligent Process Management

Digital parameter configuration interface enables rapid setup transitions and automated calibration, reducing manual intervention by 70%.

4. Eco-Efficient Design

Energy-optimized 11kW servo main drive and 1.1kW auxiliary oil circulation system achieve 25% lower power consumption than conventional counterparts.

5. Industrial Durability

Precision-machined alloy components and vibration-damped frame construction ensure continuous 24/7 operation with maintenance intervals extended by 40%.

1. Sealed Production Environment: Multi-barrier enclosure design eliminates oil mist dispersion and airborne particulates, maintaining workshop air quality.

2. Noise Control Engineering: Acoustic insulation layers reduce operational noise, complying with OSHA workplace regulations.

3. Safety Assurance: Integrated emergency braking and real-time fault diagnostics prevent operational anomalies.

1. The size of ball billet belt can be adjusted digitally and quantitatively. The data before adjustment and after adjustment are clearly remembered and clearly visible.

2. The feeding length can be adjusted digitally. According to different specifications of ball billets, the technological parameters can be explored, and the memory number can be restored each time the specifications are changed.